TIDA-010966

Bidirectional isolated dual-bridge series resonant DC/DC converter reference design for pack balance

TIDA-010966

Design files

Overview

This reference design is a bidirectional isolated dual-bridge series resonant DC/DC converter used to achieve pack balance in a residential energy storage system. This reference design can achieve constant current mode and constant voltage mode with 95% peak efficiency. This reference design is for 40V to 60V residential energy storage systems.

Features
  • Bidirectional dual active-bridge with Single-Phase Shift (SPS) plus Varying-Frequency (VF) control
  • Bidirectional power control with constant current (CC) and constant voltage (CV) loop control
  • TMS320F2800137 controller for implementation of digital control
  • Maximum charge and discharge current of 5A
  • Without isolated voltage and current sensing for low cost requirements
  • Peak efficiency – 95%, full-load efficiency – 93.7%
  • Switching frequency of 80kHz to 300kHz to provide full range zero-voltage switching (ZVS)
  • Input voltage 24V, output voltage of 40V–58V, full input range can realize soft switching
Output voltage options TIDA-010966.1
Vin (Min) (V) 22
Vin (Max) (V) 26
Vout (Nom) (V) 48
Iout (Max) (A) 5
Output Power (W) 240
Isolated/Non-Isolated Isolated
Input Type DC
Topology Half Bridge- Resonant^Other
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A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

PDF | HTML
TIDUFC8.PDF (958 KB)

Reference design overview and verified performance test data

SLURB43.ZIP (436 KB)

Detailed overview of design layout for component placement

SLVRBR9.ZIP (377 KB)

Complete listing of design components, reference designators, and manufacturers/part numbers

SLVRBS1.ZIP (3533 KB)

Files used for 3D models or 2D drawings of IC components

SLVC880.ZIP (233 KB)

Design file that contains information on physical board layer of design PCB

SLVRBS0.ZIP (1913 KB)

PCB layer plot file used for generating PCB design layout

SLVRBR8.PDF (612 KB)

Detailed schematic diagram for design layout and components

Products

Includes TI products in the design and potential alternatives.

MOSFETs

CSD19502Q5B80-V, N channel NexFET™ power MOSFET, single SON 5 mm x 6 mm, 4.1 mOhm

Data sheet: PDF | HTML
Isolated gate drivers

UCC235135.7kVrms, 4A/5A single-channel opto-compatible isolated gate driver with 8 & 12V UVLO options

Data sheet: PDF | HTML
General-purpose op amps

TLV9062Dual, 5.5-V, 10-MHz operational amplifier

Data sheet: PDF | HTML
Isolated amplifiers

AMC0311R2V-input reinforced isolated amplifier with ratiometric output for DC voltage sensing

Data sheet: PDF | HTML
Analog current-sense amplifiers

INA18126-V bi-directional 350-kHz current-sense amplifier

Data sheet: PDF | HTML
C2000 real-time microcontrollers

TMS320F2800137C2000™ 32-bit MCU with 120 MHz, 256-KB flash, FPU and TMU

Data sheet: PDF | HTML
Half-bridge drivers

UCC272882.5-A to 3.5-A 120-V half-bridge driver with 8-V UVLO and no internal bootstrap diode

Data sheet: PDF | HTML
MOSFETs

CSD19537Q3100-V, N channel NexFET™ power MOSFET, single SON 3 mm x 3 mm, 14.5 mOhm

Data sheet: PDF | HTML

Technical documentation

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* Design guide Bidirectional Isolated Dual-Bridge Series Resonant DCDC Converter Reference Design for Pack Balance PDF | HTML Jul 23, 2025

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