TIDA-010257

10kW Vienna rectifier-based, three-phase power factor correction reference design

TIDA-010257

Design files

Overview

The Vienna rectifier power topology is used in high-power, three-phase power factor correction applications such as appliances, electric vehicle (EV) chargers, and telecom rectifiers. Control design of the rectifier can be complex. This reference design illustrates a method to control the power stage using the C2000™ microcontroller (MCU). The design also enables monitoring and control of a Vienna rectifier based on graphical user interface (GUI). The hardware and software available with this design help accelerate the time to market.

Features
  • Three-phase input of 380V, 400VL-L 50/60Hz, output of 650V DC nominal, 10kW
  • 40kHz pulse width modulation (PWM) switching
  • > 98% peak efficiency
  • Less than 1.5% total harmonic distortion (THD) at full load
  • Software available for F280013x
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A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

PDF | HTML
TIDUFB1.PDF (4454 KB)

Reference design overview and verified performance test data

TIDMDN4.PDF (689 KB)

Detailed overview of design layout for component placement

TIDMDN3.PDF (168 KB)

Complete listing of design components, reference designators, and manufacturers/part numbers

TIDMDN6.ZIP (10112 KB)

Files used for 3D models or 2D drawings of IC components

TIDCGU1.ZIP (625 KB)

Design file that contains information on physical board layer of design PCB

TIDMDN5.PDF (3081 KB)

PCB layer plot file used for generating PCB design layout

TIDMDN2.PDF (2219 KB)

Detailed schematic diagram for design layout and components

Products

Includes TI products in the design and potential alternatives.

Isolated gate drivers

UCC53505A/5A single-channel isolated gate driver with Miller clamp or split outputs and 8V or 12V UVLO

Data sheet: PDF | HTML
AC/DC & DC/DC controllers (external FET)

UCC28750Current-mode flyback controller with secondary-side regulation (SSR) for offline applications

Data sheet: PDF | HTML
General-purpose op amps

TLV9062Dual, 5.5-V, 10-MHz operational amplifier

Data sheet: PDF | HTML
AC/DC & DC/DC converters (integrated FET)

TPS542024.5V to 28V Input, 2A Output, EMI Friendly Synchronous Step-Down Converter

Data sheet: PDF | HTML
Isolated amplifiers

AMC1350±5-V input, precision voltage sensing reinforced isolated amplifier

Data sheet: PDF | HTML
Hall-effect current sensors

TMCS1123±1300V reinforced isolation, 80ARMS 250kHz Hall-effect current sensor with AFR, reference and ALERT

Data sheet: PDF | HTML
C2000 real-time microcontrollers

TMS320F2800137C2000™ 32-bit MCU with 120 MHz, 256-KB flash, FPU and TMU

Data sheet: PDF | HTML
Isolated temperature sensors

ISOTMP351.2°C basic isolated temperature sensor with 10mV/°C analog output

Data sheet: PDF | HTML
Linear & low-dropout (LDO) regulators

TLV7611A 16V high-PSRR linear voltage regulator

Data sheet: PDF | HTML
AC/DC & DC/DC converters (integrated FET)

LM2518042-Vin no-opto flyback converter with 65-V, 1.5-A integrated MOSFET

Data sheet: PDF | HTML
Digital isolators

ISO6721General-purpose, dual-channel, 1/1 digital isolator

Data sheet: PDF | HTML

Technical documentation

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Type Title Date
* Design guide 10kW Vienna Rectifier-Based, Three-Phase Power Factor Correction Reference Design PDF | HTML Dec 13, 2024

Related design resources

Software development

SOFTWARE DEVELOPMENT KIT (SDK)
C2000WARE-DIGITALPOWER-SDK DigitalPower software development kit (SDK) for C2000™ MCUs

Support & training

TI E2E™ forums with technical support from TI engineers

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