TIDA-010049

TUV-assessed digital input reference design for IEC 61508 (SIL-2)

TIDA-010049

Design files

Overview

This 8-channel, group-isolated, digital input module reference design, focuses on applications with the need for industrial functional safety. This design has diagnostics implemented to help detect both permanent and transient random hardware faults. The concept of this input module has been assessed by TUEV SUED (TÜV SÜD) and helps designers meet system compliances of IEC61508-2:2010 (SIL2) and EN13849-1:2015 (Cat2 PLd). Additionally, this design has a hardware fault tolerance (HFT) of 0 (1oo1D architecture) and digital inputs designed to comply with IEC61131-2 (type 1) recommendations.

Features
  • Group-isolated 8-channel digital input compliant to IEC61131-2 (type 1)
  • Concept meets requirements of IEC61508-2:2010 (SIL2) and EN13849-1:2015 (Cat2 PLd) (assessed by TÜV SÜD)
  • Diagnostics and monitoring features
  • Miswiring protection (reverse polarity, digital input short/open/cross-wire)
  • Small footprint
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A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

TIDUEN7.PDF (1715 KB)

Reference design overview and verified performance test data

TIDRZU2.PDF (511 KB)

Detailed overview of design layout for component placement

TIDRZU1.PDF (50 KB)

Complete listing of design components, reference designators, and manufacturers/part numbers

TIDCFI0.ZIP (590 KB)

Design file that contains information on physical board layer of design PCB

TIDRZU4.ZIP (2442 KB)

PCB layer plot file used for generating PCB design layout

TIDRZU3.PDF (2566 KB)

PCB layer plot file used for generating PCB design layout

TIDRZU0.PDF (769 KB)

Detailed schematic diagram for design layout and components

Products

Includes TI products in the design and potential alternatives.

Reset & watchdog ICs

TPS3852High-accuracy voltage supervisor with programmable window watchdog timer

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TVS diodes

TVS05005V flat-clamp surge protection device

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Supply-voltage supervisors

TPS3700High-voltage (18-V) window voltage detector for overvoltage and undervoltage monitoring

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Shift registers

SN74AHC5948-Bit Shift Registers With Output Registers

Data sheet: PDF | HTML
General-purpose op amps

TLV9001One-channel, 1-MHz rail-to-rail input and output 1.8-V to 5.5-V operational amplifier

Data sheet: PDF | HTML
NAND gates

SN74LVC2G1322-ch, 2-input, 1.65-V to 5.5-V NAND gates with Schmitt-Trigger inputs

Data sheet: PDF
Shunt voltage references

TL431LIAdjustable precision shunt regulator with optimized reference current (pin layout: KRA)

Data sheet: PDF | HTML
Load switches

TPS229175.5-V, 2-A, 80-mΩ , 10-nA leakage load switch adj. rise time and adj output discharge

Data sheet: PDF | HTML
Temperature switches

TMP302Pin-Selectable Trip Point 1.4V-Capable Family of Temperature Switches

Data sheet: PDF | HTML
AC/DC & DC/DC converters (integrated FET)

LMR360064.2-V to 60-V, 0.6-A ultra-small synchronous step-down converter

Data sheet: PDF | HTML
AND gates

SN74LVC1G111-ch, 3-input 1.65-V to 5.5-V 32 mA drive strength AND gate

Data sheet: PDF | HTML
Arm Cortex-R MCUs

RM41L23216/32 Bit RISC Flash MCU, Arm Cortex-R4F

Data sheet: PDF | HTML
eFuses & hot swap controllers

TPS26624.5-V to 60-V, 478mΩ, 0.025-0.88A eFuse with integrated input and output reverse polarity protection

Data sheet: PDF | HTML
Noninverting buffers & drivers

SN74LVC1G125Single 1.65-V to 5.5-V buffer with 3-state outputs

Data sheet: PDF | HTML
MOSFETs

CSD18541F560-V, N channel NexFET™ power MOSFET, single LGA 1.5 mm x 0.8mm, 65 mOhm, gate ESD protection

Data sheet: PDF | HTML
AC/DC & DC/DC converters (integrated FET)

LM51663V-65V Input, 500mA Synchronous Buck Converter With Ultra-Low Iq

Data sheet: PDF | HTML
AC/DC & DC/DC converters (integrated FET)

TPS622302 MHz Ultra Small Step Down Converter with DCS-Control in 1x1.5 SON Package

Data sheet: PDF | HTML
Digital isolators

ISO7741Robust EMC, quad-channel, 3/1, reinforced digital isolator

Data sheet: PDF | HTML

Start development

Software

Simulation model

TIDM060 — TIDA-010049 Simulation

Supported products & hardware

Supported products & hardware

Hardware development
Reference design
TIDA-010049 TUV-assessed digital input reference design for IEC 61508 (SIL-2)

TIDM060 TIDA-010049 Simulation

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Latest version
Version: 01.00.00.00
Release date: Jun 5, 2019
Hardware development
Reference design
TIDA-010049 TUV-assessed digital input reference design for IEC 61508 (SIL-2)

Technical documentation

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Type Title Date
* Design guide TUV-Assessed Digital Input Reference Design for IEC 61508 (SIL-2) Jun 5, 2019
User guide TIDA-010049 TUEV Concept Report Jun 7, 2019

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