PMP41078

High-voltage to low-voltage DC-DC converter reference design with GaN HEMT

PMP41078

Design files

Overview

This reference design describes a 3.5kW highvoltage to low-voltage DC-DC converter with 650V Gallium nitride (GaN) high-electron mobility transistors (HEMT). Using LMG3522R030 as primary switches makes the converter work at a high switching frequency. In this design, the converter uses a smaller size transformer. To ease the thermal performance of active clamping metal-oxide semiconductor fieldeffect transistors (MOSFETs), the converter uses twochannel active clamping circuits.

Features
  • GaN based phase-shifted full-bridge (PSFB) using LMG3522 and controlled using C29 microcontroller unit (MCU)
  • 200kHz switching frequency, magnetic size is 35% less than 100kHz
  • 95.48% at 200kHz, 400V Vin, 13.5V Vout, about 1kW
  • Dual active clamping circuits for high-frequency scenario and low synchronous rectifier (SR) MOSFET voltage stress
  • Light load efficiency optimization promotes maximum 5% efficiency
Output voltage options PMP41078.1
Vin (Min) (V) 200
Vin (Max) (V) 450
Vout (Nom) (V) 14
Iout (Max) (A) 250
Output Power (W) 3500
Isolated/Non-Isolated Isolated
Input Type DC
Topology Full Bridge- Phase Shifted
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A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

PDF | HTML
TIDT403A.PDF (2789 KB)

Test results for the reference design, including efficiency graphs, test prerequisites and more

TIDMD80.ZIP (630 KB)

Detailed overview of design layout for component placement

TIDMD81B.ZIP (440 KB)

Complete listing of design components, reference designators, and manufacturers/part numbers

TIDMD78A.ZIP (21560 KB)

Files used for 3D models or 2D drawings of IC components

TIDCGR0.ZIP (15840 KB)

Design file that contains information on physical board layer of design PCB

TIDMD79.ZIP (8107 KB)

PCB layer plot file used for generating PCB design layout

TIDMD77A.ZIP (5112 KB)

Detailed schematic diagram for design layout and components

Products

Includes TI products in the design and potential alternatives.

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Gallium nitride (GaN) power stages

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Transformer drivers

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Low-side drivers

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C2000 real-time microcontrollers

TMS320F28P659DK-Q1C2000™ 32-bit MCU, 2x C28x+CLA CPU, Lock Step, 1.28-MB flash, 16-b ADC, HRPWM, CAN-FD, AES

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Isolated amplifiers

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Technical documentation

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Type Title Date
* Test report High-Voltage to Low-Voltage DC-DC Converter Reference Design With GaN HEMT (Rev. A) PDF | HTML Dec 9, 2024
Technical article Design an active clamp circuit for rectifiers at a high switching frequency Jul 29, 2025

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