TIDA-01469

Motor Monitoring Using Wireless Vibration Sensor Reference Design Enabling Preventive Maintenance

TIDA-01469

Design files

Overview

This reference design is a low-power wireless subsystem solution that monitors motors using vibration sensing to determine if preventative maintenance is necessary. An FFT of the vibration data can be sent out to another device using either Bluetooth low energy or sub-1GHz wireless protocols. The low power usage and wireless capabilities of this subsystem solution enables it to run on a single coin cell battery, which allows for the device to be small, inexpensive and placed in difficult-to-reach locations. This makes this reference design an ideal alternative to both expensive maintenance that could have been preventatively avoided, as well as larger, more expensive monitors that require a wired connection.

Features
  • Ultra-low-power design resulting in 10-year battery life from single CR2032 coin cell
  • Offers mechanical vibration (20ksps) and termperature sensing
  • Local computation of 2K FFT for vibration spectral analysis
  • Programmable wake-up intervals for motor diagnostics
  • Designed for SimpleLink sub-1GHz and Bluetooth Low Energy Wireless Connectivity LaunchPad (LAUNCHXL-CC1350)
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A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

TIDUDC2.PDF (3956 KB)

Reference design overview and verified performance test data

TIDRSL0.PDF (130 KB)

Detailed overview of design layout for component placement

TIDRSK9.PDF (65 KB)

Complete listing of design components, reference designators, and manufacturers/part numbers

TIDRSL2.ZIP (3749 KB)

Files used for 3D models or 2D drawings of IC components

TIDCDT5.ZIP (297 KB)

Design file that contains information on physical board layer of design PCB

TIDRSL1.PDF (731 KB)

PCB layer plot file used for generating PCB design layout

TIDRSK8.PDF (291 KB)

Detailed schematic diagram for design layout and components

Products

Includes TI products in the design and potential alternatives.

Load switches

TPS228600.73-Ω, 5-V, ultra-low leakage load switch

Data sheet: PDF | HTML
Sub-1 GHz wireless MCUs

CC1350SimpleLink™ 32-bit Arm Cortex-M3 multiprotocol Sub-1 GHz & 2.4 GHz wireless MCU with 128kB Flash

Data sheet: PDF | HTML
Digital temperature sensors

LMT010.5°C Accurate 2-pin Temperature Sensor with a Pulse Train Interface

Data sheet: PDF | HTML
Precision ADCs

ADS886616-Bit, 100-kSPS, 1-Ch SAR ADC with Single-Ended Input, SPI Interface and Daisy-Chain

Data sheet: PDF | HTML
Series voltage references

REF50Low-noise, very low-drift, wide-VIN precision voltage reference

Data sheet: PDF | HTML
AC/DC & DC/DC converters (integrated FET)

TPS61291Low Iq Boost Converter with 15nA Bypass Operation

Data sheet: PDF | HTML
Precision op amps (Vos<1mV)

OPA2325Dual precision, wide bandwidth, low noise, low power ADC driving op amp with RRIO and zero-crossover

Data sheet: PDF | HTML

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Software

Firmware

TIDCDT6 — TIDA-01469 Firmware

Supported products & hardware

Supported products & hardware

Hardware development
Reference design
TIDA-01469 Motor Monitoring Using Wireless Vibration Sensor Reference Design Enabling Preventive Maintenance
Download options

TIDCDT6 TIDA-01469 Firmware

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Latest version
Version: 01.00.00.00
Release date: Sep 8, 2017
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Hardware development
Reference design
TIDA-01469 Motor Monitoring Using Wireless Vibration Sensor Reference Design Enabling Preventive Maintenance

Release Information

The design resource accessed as www.ti.com/lit/zip/tidcdt6 or www.ti.com/lit/xx/tidcdt6/tidcdt6.zip has been migrated to a new user experience at www.ti.com/tool/download/TIDCDT6. Please update any bookmarks accordingly.

Technical documentation

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Type Title Date
* Design guide Motor Monitoring Preventive Maintenance Reference Design Sep 8, 2017
Technical article Predicting maintenance needs with wireless motor monitors PDF | HTML Sep 21, 2017

Related design resources

Hardware development

DEVELOPMENT KIT
LAUNCHXL-CC1350 CC1350 LaunchPad™ development kit for SimpleLink™ dual-band wireless MCU

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