This 1kW power stage reference design achieves 99% efficiency for a three-phase, 36V brushless DC (BLDC) motor used in industrial applications such as power tools that operate from a 10-cell Li-ion battery. The design demonstrates the smallest inverter power stage for this power levels, implementing sensorbased trapezoidal control and supports 25ARMS continuous (60A peak for 2 seconds, 100A peak for 400 milliseconds) winding current. The design’s MOSFET power block and current controlled gate driver helps clean MOSFET switching and lowest EMI due to slew rate control and low parasitic inductance.
A fully assembled board has been developed for testing and performance validation only, and is not available for sale.
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Reference design overview and verified performance test data
Detailed overview of design layout for component placement
Complete listing of design components, reference designators, and manufacturers/part numbers
Files used for 3D models or 2D drawings of IC components
Design file that contains information on physical board layer of design PCB
PCB layer plot file used for generating PCB design layout
Detailed schematic diagram for design layout and components
Includes TI products in the design and potential alternatives.
| Type | Title | Date | ||
|---|---|---|---|---|
| * | Design guide | 36-V/1-kW, 99% Efficient, 18-cm2 Power Stage Ref Design for 3-Phase BLDC Motors | Aug 30, 2017 |
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