TIDA-010031

25.2-V, 30-A High-speed sensorless (> 100 krpm) brushless DC motor drive reference design

TIDA-010031

Design files

Overview

This reference design is for high-speed sensorless trapezoidal control of 6 to 33.6-V DC-fed Brushless DC (BLDC) motors up to 900 W and motor speeds of up to 180,000 rpm (verified up to 100,000 rpm). A cost-effective smart microcontroller with a hardware detection of the commutation points accelerates the sensorless trapezoidal control using speed-adaptive Back EMF (BEMF) detection. The BLDC power stage is compact, optimized for efficiency and fully protected against short circuit, motor stall and overtemperature due to the smart three-phase gate driver.

Features
  • High-speed, sensorless trapezoidal control up to 3-kHz motor electrical frequency
  • Speed-adaptive dual-algorithm for BEMF detection
  • Operates at voltage ranging from 6 V to 33.6 V delivering up to 900-W output power, output current up to 30-A RMS
  • Standby current consumption as low as 22 µA
  • Optimized FET switching for best efficiency and EMI
  • Cycle-by-cycle overcurrent, motor stall and short-circuit latch protection by MOSFET VDS monitoring
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A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

TIDUEJ4.PDF (9046 KB)

Reference design overview and verified performance test data

TIDRYN2.PDF (163 KB)

Detailed overview of design layout for component placement

TIDRYN1.PDF (57 KB)

Complete listing of design components, reference designators, and manufacturers/part numbers

TIDRYN4.ZIP (670 KB)

Files used for 3D models or 2D drawings of IC components

TIDCF79.ZIP (449 KB)

Design file that contains information on physical board layer of design PCB

TIDRYN3.PDF (853 KB)

PCB layer plot file used for generating PCB design layout

TIDRYN0.PDF (384 KB)

Detailed schematic diagram for design layout and components

Products

Includes TI products in the design and potential alternatives.

MSP430 microcontrollers

MSP430FR235524-MHz 105-C integrated analog microcontroller with 32-KB FRAM, Op-Amps/PGAs, 12-bit DACs, 12-bit AD

Data sheet: PDF | HTML
BLDC drivers

DRV832065-V max 3-phase smart gate driver

Data sheet: PDF
MOSFETs

CSD18514Q5A40-V, N channel NexFET™ power MOSFET, single SON 5 mm x 6 mm, 4.9 mOhm

Data sheet: PDF | HTML
Linear & low-dropout (LDO) regulators

TPS709150-mA, 30-V, ultra-low-IQ, low-dropout voltage regulator with reverse current protection and enable

Data sheet: PDF | HTML

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Software

Firmware

TIDCF80 — TIDA-010031 Firmware

Supported products & hardware

Supported products & hardware

Hardware development
Reference design
TIDA-010031 25.2-V, 30-A High-speed sensorless (> 100 krpm) brushless DC motor drive reference design
Download options

TIDCF80 TIDA-010031 Firmware

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Latest version
Version: 01.00.00.00
Release date: Jan 14, 2019
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Hardware development
Reference design
TIDA-010031 25.2-V, 30-A High-speed sensorless (> 100 krpm) brushless DC motor drive reference design

Release Information

The design resource accessed as www.ti.com/lit/zip/tidcf80 or www.ti.com/lit/xx/tidcf80/tidcf80.zip has been migrated to a new user experience at www.ti.com/tool/download/TIDCF80. Please update any bookmarks accordingly.

Technical documentation

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* Design guide 25.2-V, 30-A High-speed sensorless (> 100 krpm) brushless DC motor drive Jan 15, 2019

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