TIDA-00386

BLDC Ceiling Fan Controller with Sensorless Sinusoidal Current Control

TIDA-00386

Design files

Overview

This reference design is a brushless DC ceiling fan controller that runs from AC power.  It features the DRV10983 24-V three-phase motor driver to drive motors with sinusoidal current and sensorless control.  The UCC28630 converts 90-265 VAC into 24 VDC.  The MSP430G2201 value-line processor decodes infrared signals for speed control.  The included firmware allows easy integration with standard infrared remotes based on the NEC transmission protocol.

Features
  • Sinusoidal sensor-less control at 25 kHz for minimized torque ripple and audible noise
  • Universal AC operating voltage range 90 Vac to 265 Vac
  • Tightly regulated 24V dc achieves ±1% speed regulation throughout input voltage range
  • AC switching produces only 0.6 % ripple on 24 Vdc for optimal acoustic performance
  • AC/DC efficiency is >85% at all load and line conditions to meet stringent energy efficiency requirements
Output voltage options TIDA-00386.1
Vin (Min) (V) 90
Vin (Max) (V) 265
Vout (Nom) (V) 24
Iout (Max) (A) 2
Output Power (W) 48
Isolated/Non-Isolated Isolated
Input Type AC
Topology Flyback- Non Sync
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A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

TIDU699.PDF (2806 KB)

Test results for the reference design, including efficiency graphs, test prerequisites and more

TIDRC71.PDF (239 KB)

Detailed overview of design layout for component placement

TIDRC70.PDF (141 KB)

Complete listing of design components, reference designators, and manufacturers/part numbers

TIDRC73.ZIP (780 KB)

Files used for 3D models or 2D drawings of IC components

TIDC819.ZIP (366 KB)

Design file that contains information on physical board layer of design PCB

TIDRC72.PDF (251 KB)

PCB layer plot file used for generating PCB design layout

TIDRC69.PDF (405 KB)

Detailed schematic diagram for design layout and components

Products

Includes TI products in the design and potential alternatives.

Integrated control BLDC drivers

DRV1098324-V nominal, 3-A peak sensorless sinusoidal control 3-phase BLDC motor driver

Data sheet: PDF | HTML
AC/DC & DC/DC controllers (external FET)

UCC28630High power Flyback controller with PSR, peak power mode, X-Cap discharge, and freq dither

Data sheet: PDF | HTML
MSP430 microcontrollers

MSP430G220116 MHz MCU with 2KB Flash, 128B SRAM, timer

Data sheet: PDF

Start development

Software

Firmware

TIDC820 — TIDA-00386 Firmware

Supported products & hardware

Supported products & hardware

Hardware development
Reference design
TIDA-00386 BLDC Ceiling Fan Controller with Sensorless Sinusoidal Current Control
Download options

TIDC820 TIDA-00386 Firmware

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Latest version
Version: 01.00.00.00
Release date: Dec 14, 2014
Hardware development
Reference design
TIDA-00386 BLDC Ceiling Fan Controller with Sensorless Sinusoidal Current Control

Release Information

The design resource accessed as www.ti.com/lit/zip/tidc820 or www.ti.com/lit/xx/tidc820/tidc820.zip has been migrated to a new user experience at www.ti.com/tool/download/TIDC820. Please update any bookmarks accordingly.

Technical documentation

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Type Title Date
* Test report TIDA-00386 Test Results Dec 15, 2014
White paper Replacing single-phase ACIMs with three-phase BLDC motors saves energy Apr 14, 2016
Technical article Designing an energy-efficient BLDC ceiling fan solution PDF | HTML Apr 24, 2015

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