TIDA-00197

Speed-Controlled 24V Brushless DC Outrunner Motor Reference Design

TIDA-00197

Design files

Overview

This advanced motor implements closed-loop speed control to maintain an exact RPM across the load torque profile.  The magnetic rotor position is sensed by the DRV5013 Hall-effect sensors, and the DRV8308 controller decides when to drive the CSD88537ND FETs that energize the coils.  No microcontroller or firmware is used, and the intelligent sinusoidal current drive minimizes acoustic noise and torque ripple to maximize motor performance.

As seen at APEC

Features
  • Speed controlled at 2054 RPM for any torque load up to 118 mNm (16.7 oz-in)
  • Power input supports 24V to 32V and more than 5A
  • Outrunner style provides good power density in 6x6x3 cm3 form
  • Easy to modify RPM and max current with resistor changes
  • Design features up to 71% efficiency
  • System has been fully tested and proven
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A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

TIDU311.PDF (1911 KB)

Test results for the reference design, including efficiency graphs, test prerequisites and more

TIDR562.PDF (48 KB)

Complete listing of design components, reference designators, and manufacturers/part numbers

TIDR561.PDF (86 KB)

Detailed schematic diagram for design layout and components

Products

Includes TI products in the design and potential alternatives.

BLDC drivers

DRV830842-V max sensored sinusoidal control, 3-phase BLDC gate driver with SPI

Data sheet: PDF | HTML
MOSFETs

CSD88537ND60-V, N channel NexFET™ power MOSFET, dual SO-8, 15 mOhm

Data sheet: PDF | HTML
Hall-effect latches & switches

DRV5013High voltage (up to 38V), high bandwidth (30kHz) Hall-effect latch

Data sheet: PDF | HTML

Start development

Software

Support software

TIDC394 — TIDA-00197 Hardware Files

Supported products & hardware

Supported products & hardware

Hardware development
Reference design
TIDA-00197 Speed-Controlled 24V Brushless DC Outrunner Motor Reference Design
Download options

TIDC394 TIDA-00197 Hardware Files

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Latest version
Version: 01.00.00.00
Release date: Apr 28, 2014
Hardware development
Reference design
TIDA-00197 Speed-Controlled 24V Brushless DC Outrunner Motor Reference Design

Release Information

The design resource accessed as www.ti.com/lit/zip/tidc394 or www.ti.com/lit/xx/tidc394/tidc394.zip has been migrated to a new user experience at www.ti.com/tool/download/TIDC394. Please update any bookmarks accordingly.

Technical documentation

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Type Title Date
* Test report TIDA-00197 Test Results Apr 29, 2014

Related design resources

Hardware development

EVALUATION BOARD
DRV8308EVM DRV8308 evaluation module for three-phase brushless DC motor pre-drivers

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