PMP40496

2-cell boost charge system reference design with 5-V USB

PMP40496

Design files

Overview

This 5-V USB, 2-cell battery boost charger reference design includes a charger system and a 2-cell battery holder with a gauge that can be connected by a cable or work independently. The key components of the charger system include the BQ25883 boost charger, TUSB320LAI Type-C CC logic, MSP430FR2433 microcontroller (MCU), OLED display, USB Type-C and Micro B connecters. The battery gauge is BQ28Z610, which combined with the internal ADC of BQ25883, display the charge and battery parameters. This design can be connected to your own system via a signal connector J5, making it a plug-in turnkey solution. The design is suitable for portable electronics applications, such as POS, Bluetooth® speakers and portable printers.

Features
  • Bidirectional charging and on-the-go (OTG) operation for a 5-V USB 2-cell battery system
  • Supports USB Type-C dual role port (DRP), USB 3.0 and BC1.2
  • System can be divided into two independent parts
  • OLED displays charging parameters and battery status in real time
  • Merge to external system easily
Output voltage options PMP40496.1
Vin (Min) (V) 4.5
Vin (Max) (V) 5.5
Vout (Nom) (V) 8.4
Iout (Max) (A) 1.5
Output Power (W) 12.6
Isolated/Non-Isolated Non-Isolated
Input Type DC
Topology Boost- CCM
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A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

TIDT098.PDF (1808 KB)

Test results for the reference design, including efficiency graphs, test prerequisites and more

TIDRZE7.PDF (323 KB)

Detailed overview of design layout for component placement

TIDRZE6A.PDF (103 KB)

Complete listing of design components, reference designators, and manufacturers/part numbers

TIDRZE9A.ZIP (2511 KB)

Files used for 3D models or 2D drawings of IC components

TIDCFE4.ZIP (1242 KB)

Design file that contains information on physical board layer of design PCB

TIDRZE8.PDF (1341 KB)

PCB layer plot file used for generating PCB design layout

TIDRZE5A.PDF (458 KB)

Detailed schematic diagram for design layout and components

Products

Includes TI products in the design and potential alternatives.

Battery fuel gauges

BQ28Z610Battery fuel gauge with integrated protector for 1-2 series packs

Data sheet: PDF | HTML
ESD protection diodes

TPD2EUSB30ADual 0.7-pF, 3.6-V, ±8-kV ESD protection diode with 5-A surge rating for USB 3.0

Data sheet: PDF | HTML
Battery charger ICs

BQ25883I2C 2 cell 2A Boost battery charger for USB input in a WQFN package with Power Path

Data sheet: PDF | HTML
Battery fuel gauges

BQ28Z610-R1Battery fuel gauge with integrated protector for 1-2 series packs

Data sheet: PDF | HTML
Battery charger ICs

BQ25882I2C 2 cell 2A Boost battery charger for USB input in a WCSP package with Power Path

Data sheet: PDF | HTML
Linear & low-dropout (LDO) regulators

TPS709150-mA, 30-V, ultra-low-IQ, low-dropout voltage regulator with reverse current protection and enable

Data sheet: PDF | HTML
Linear & low-dropout (LDO) regulators

TLV704150-mA 24-V ultra-low-IQ low-dropout (LDO) voltage regulator

Data sheet: PDF | HTML
MOSFETs

CSD16327Q325-V, N channel NexFET™ power MOSFET, single SON 3 mm x 3 mm, 4.8 mOhm

Data sheet: PDF | HTML
Analog current-sense amplifiers

INA18126-V bi-directional 350-kHz current-sense amplifier

Data sheet: PDF | HTML
MSP430 microcontrollers

MSP430FR243316 MHz MCU with 16KB FRAM, 4KB SRAM, 10-bit ADC, UART/SPI/I2C, timer

Data sheet: PDF | HTML
ESD protection diodes

ESD3511.8-pF, 3.3V, ±30-kV ESD protection diode with 6.5-V, 16-A TLP clamping in 0402 package for USB 2.0

Data sheet: PDF | HTML
Battery fuel gauges

BQ28Z620 Battery fuel gauge with integrated protector for 1-series to 2 series packs with 1.2-V I/O

Data sheet: PDF | HTML
ESD protection diodes

TPD4E1U06Quad 0.8-pF, 5.5-V, ±15-kV ESD protection diode in SOT-23 & SC70 packages

Data sheet: PDF | HTML
USB hubs & controllers

TUSB320LAIType-C Configuration Channel Logic and Port Control

Data sheet: PDF | HTML

Start development

Software

Firmware

TIDCFJ9 — PMP40496 Firmware

Supported products & hardware

Supported products & hardware

Hardware development
Reference design
PMP40496 2-cell boost charge system reference design with 5-V USB
Download options

TIDCFJ9 PMP40496 Firmware

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Latest version
Version: 01.00.00.00
Release date: Jul 2, 2019
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Hardware development
Reference design
PMP40496 2-cell boost charge system reference design with 5-V USB

Release Information

The design resource accessed as www.ti.com/lit/zip/tidcfj9 or www.ti.com/lit/xx/tidcfj9/tidcfj9.zip has been migrated to a new user experience at www.ti.com/tool/download/TIDCFJ9. Please update any bookmarks accordingly.

Technical documentation

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Type Title Date
* Test report 2-Cell Boost Charge System Reference Design With 5-V USB Apr 2, 2019

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