TIDA-050080

High-voltage passive precharge with overcurrent protection reference design

TIDA-050080

Design files

Overview

<p>This reference design implements a common circuit in high-voltage DC buses – precharge – with newer, smaller, and more cost-efficient components. This design features the TPSI3100-Q1 isolated switch driver, which provides reinforced isolation between voltage domains and does not require a secondary side bias supply for driving field-effect transistors (FET). TPSI3100-Q1 also offers integrated digital comparators for fault detection which, in this design, is used for overcurrent protection. This design is rated for an 800V battery management system (BMS) but can also be implemented in 400V systems.</p>

Features
  • 5kVRMS reinforced isolation
  • Integrated isolated bias supply
  • Supports 800V power train architectures
  • Provides low-cost overcurrent detection scheme
  • Capable of charging 2mF capacitor to 800V in 500ms
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A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

PDF | HTML
TIDUF73.PDF (971 KB)

Reference design overview and verified performance test data

TIDMDB9.PDF (206 KB)

Detailed overview of design layout for component placement

TIDMDB8.PDF (155 KB)

Complete listing of design components, reference designators, and manufacturers/part numbers

TIDMDC1.ZIP (1673 KB)

Files used for 3D models or 2D drawings of IC components

TIDCGR8.ZIP (743 KB)

Design file that contains information on physical board layer of design PCB

TIDMDC0.PDF (729 KB)

PCB layer plot file used for generating PCB design layout

TIDMDB7.PDF (292 KB)

Detailed schematic diagram for design layout and components

Products

Includes TI products in the design and potential alternatives.

Solid-state relays

TPSI3100-Q1Automotive reinforced isolated switch driver with 17V gate supply and dual isolated comparators

Data sheet: PDF | HTML

Technical documentation

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* Design guide High-Voltage Passive Precharge With Overcurrent Protection Reference Design PDF | HTML Sep 30, 2024

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