TIDA-010951

24V, 35W sensorless FOC BLDC reference design with 85 to 265VAC, 0.92PF single-stage PFC

TIDA-010951

Design files

Overview

For achieving energy efficiency, ceiling and ventilation fans are moving from simple AC induction motors to brushless DC (BLDC) motors. This reference design meets these challenges of higher efficiency and power factor by using a universal main power-supply input from 85 to 265VAC with a single stage power-factor corrected isolated flyback to convert offline voltages and can reach up to 0.92pF in 24VDC. The design also combines a fully integrated and well protected single-chip for sensorless field-oriented control (FOC) brushless motor control.

Features
  • 24V, 35W sensorless FOC drive capable of driving brushless DC (BLDC) motors
  • Highly integrated and protected single-chip, brushless FOC motor controller reduces external part count and audible noise
  • Integrated FOC algorithm with windmilling support, fast start-up, and quiet operation
  • Support closed-loop speed control maintains high accuracy of expected motor speed
  • Reliable start-up and fully protected system with short circuit, overcurrent and blocked rotor protection
  • Single stage PFC to achieve high input power factor (> 0.92),universal input capability (85V to 265V AC) with minimum variation in efficiency
  • Cost-optimized MCUs MSPM0C or MSPM0L offer high-performance analog peripheral integration
  • Optimized small-form factor (SFF) fits for motor integration
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A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

PDF | HTML
TIDUF84.PDF (1787 KB)

Reference design overview and verified performance test data

TIDMD23.PDF (264 KB)

Detailed overview of design layout for component placement

TIDMD25.PDF (162 KB)

Complete listing of design components, reference designators, and manufacturers/part numbers

TIDMD24.ZIP (3631 KB)

Files used for 3D models or 2D drawings of IC components

TIDCGP9.ZIP (856 KB)

Design file that contains information on physical board layer of design PCB

TIDMD22.PDF (1042 KB)

PCB layer plot file used for generating PCB design layout

TIDMD21.PDF (435 KB)

Detailed schematic diagram for design layout and components

Products

Includes TI products in the design and potential alternatives.

Arm Cortex-M0+ MCUs

MSPM0L110532-MHz Arm® Cortex®-M0+ MCU with 32-KB flash, 4-KB SRAM, 12-bit ADC

Data sheet: PDF | HTML
AC/DC & DC/DC controllers (external FET)

UCC28810LED Lighting Power Controller

Data sheet: PDF
Integrated control BLDC drivers

MCF8315C40V max, 4A peak, sensorless field-oriented control (FOC) three-phase BLDC motor driver

Data sheet: PDF | HTML
Integrated control BLDC drivers

MCF8315D40V max, 4A peak, sensorless FOC, optional UL recognition, 3-phase BLDC motor driver

Data sheet: PDF | HTML
Integrated control BLDC drivers

MCF8316A40-V max, 8-A peak, sensorless FOC control 3-phase BLDC motor driver

Data sheet: PDF | HTML
Arm Cortex-M0+ MCUs

MSPM0C110424MHz Arm® Cortex®-M0+ MCU with 16KB flash, 1KB SRAM, 12-bit ADC

Data sheet: PDF | HTML

Technical documentation

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Type Title Date
* Design guide 24V, 35W sensorless FOC BLDC reference design with 85VAC to 265VAC, PF of 0.92, single-stage PFC PDF | HTML Jul 18, 2024

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