PMP41163

Universal AC input 65W low-profile AC/DC USB PD charger reference design with integrated GaN

PMP41163

Design files

Overview

This reference design is a 65W, low-profile AC/DC USB Power Delivery (PD) charger reference design with integrated flyback controller and gallium nitride (GaN) power switch. This design can achieve less than 10mm height by using a low-profile planar printed circuit board (PCB) transformer. The flyback converter UCG28826 features VCC self-bias and simplifies the planar transformer PCB winding by eliminating auxiliary windings as well as associated VCC rectifier circuity. The design can meet efficiency standards and regulations such as Department of Energy (DoE) Level VI and European Union Code of Conduct (CoC) V5 Tier 2 standards. The design achieves less than 75mW standby power consumption at 230VAC.

Features
  • <10mm height low-profile design with PCB planar transformer
  • Achieves >92.4% efficiency at 90VAC
  • Simplified PCB winding design with VCC self-bias feature
  • Meets DoE Level VI and CoC V5 Tier 2 efficiency standards
  • No load power consumption, 61mW at 230VAC
Output voltage options PMP41163.1 PMP41163.2 PMP41163.3 PMP41163.4
Vin (Min) (V) 90 90 90 90
Vin (Max) (V) 264 264 264 264
Vout (Nom) (V) 20 15 9 5
Iout (Max) (A) 3.25 3 3 3
Output Power (W) 65 45 27 15
Isolated/Non-Isolated Isolated Isolated Isolated Isolated
Input Type AC AC AC AC
Topology Flyback- Integrated Switch Flyback- Integrated Switch Flyback- Integrated Switch Flyback- Integrated Switch
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A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

PDF | HTML
TIDT446A.PDF (3594 KB)

Test results for the reference design, including efficiency graphs, test prerequisites and more

SLVRBQ4.PDF (199 KB)

Detailed overview of design layout for component placement

SLVRBQ6.PDF (129 KB)

Complete listing of design components, reference designators, and manufacturers/part numbers

SLVRBQ5.ZIP (2643 KB)

Files used for 3D models or 2D drawings of IC components

SLVC874.ZIP (1140 KB)

Design file that contains information on physical board layer of design PCB

SLVRBQ3.PDF (930 KB)

PCB layer plot file used for generating PCB design layout

SLVRBQ2.PDF (289 KB)

Detailed schematic diagram for design layout and components

Products

Includes TI products in the design and potential alternatives.

AC/DC & DC/DC converters (integrated FET)

UCG28826Self-biased high frequency QR flyback converter with integrated GaN (65W)

Data sheet: PDF | HTML

Technical documentation

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Type Title Date
* Test report Universal AC Input 65W Low-Profile AC/DC USB PD Charger Reference Design With Integrated GAN (Rev. A) PDF | HTML Jul 9, 2025

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