PMP41158

450W four-phase interleaved buck converter reference design

PMP41158

Design files

Overview

This reference design describes a four-phase interleaved buck converter. Using LM5137F-Q1 as a controller enables the converter with three options for functional safety: Capable, ASIL B and ASIL D. The converter operates over a wide range of 6.5V to 36V to deliver 4.5V regular outputs with better than 1% set-point accuracy at load currents up to 42A per output. The converter applies dynamic phase shedding for 81% efficiency at 15mA per output and also can achieve ±8.3% output voltage vibration when output current jumps from 21A to 86A in 1μs.

Features
  • Four-phase interleave buck converter using LM5137F-Q1 with functional safety
  • Dynamic phase shedding (DPS)
  • 81.05% efficiency at 13.5VIN, 4.5VOUT, 0.015A load
  • 95.5% efficiency at 13.5VIN, 4.5VOUT, 21A load
  • 94.1% efficiency at 13.5VIN, 4.5VOUT, 40A load
  • ±8.3% output voltage vibration when output current jumps from 21A to 86A in 1μs
  • 20mVpp ripple at 13.5VIN, 4.5VOUT, 42A load
Output voltage options PMP41158.1
Vin (Min) (V) 8
Vin (Max) (V) 18
Vout (Nom) (V) 4.5
Iout (Max) (A) 83
Output Power (W) 373.5
Isolated/Non-Isolated Non-Isolated
Input Type DC
Topology Buck- Multiphase
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A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

PDF | HTML
TIDT445.PDF (1898 KB)

Reference design overview and verified performance test data

SLVRBP4.PDF (355 KB)

Detailed overview of design layout for component placement

SLVRBP6.PDF (126 KB)

Complete listing of design components, reference designators, and manufacturers/part numbers

SLVRBP5.ZIP (2068 KB)

Files used for 3D models or 2D drawings of IC components

SLVC872.ZIP (1478 KB)

Design file that contains information on physical board layer of design PCB

SLVRBP3.PDF (2393 KB)

PCB layer plot file used for generating PCB design layout

SLVRBP2.PDF (427 KB)

Detailed schematic diagram for design layout and components

Products

Includes TI products in the design and potential alternatives.

AC/DC & DC/DC controllers (external FET)

LM5137-Q1Automotive, 80V, 100% duty-cycle capable dual-channel synchronous buck controller

Data sheet: PDF | HTML
AC/DC & DC/DC controllers (external FET)

LM5137F-Q1Automotive, 80V, 100% duty cycle, dual-channel, functional safety synchronous buck controller

Data sheet: PDF | HTML

Technical documentation

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Type Title Date
* Design guide 450W Four-Phase Interleave Buck Converter Reference Design PDF | HTML May 20, 2025

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