PMP31342

Automotive 300W µDC/DC converter reference design using half-bridge LLC

PMP31342

Design files

Overview

This automotive µDC/DC converter reference design demonstrates a non-synchronous half-bridge inductor inductor-capacitor (LLC) converter, which covers an input voltage range of 225V to 450V using the UCC256612-Q1. The output voltage is 48V with a maximum load current of 6.25A. The design can operate down to 196V before turning off. Secondary-side regulation is achieved by using the opto-emulator ISOM8110-Q1.

Features
  • Wide input voltage range covered with LLC converter
  • Excellent dynamic behavior
  • Tight load regulation
  • Automotive qualified secondary-side regulation without aging effect
  • Full load efficiency over 93.5%
Output voltage options PMP31342.1
Vin (Min) (V) 220
Vin (Max) (V) 450
Vout (Nom) (V) 48
Iout (Max) (A) 6.25
Output Power (W) 300
Isolated/Non-Isolated Isolated
Input Type DC
Topology Half Bridge- LLC
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A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

PDF | HTML
SLVT223.PDF (2435 KB)

Test results for the reference design, including efficiency graphs, test prerequisites and more

SLVMEF5.PDF (242 KB)

Detailed overview of design layout for component placement

SLVMEF7.PDF (155 KB)

Complete listing of design components, reference designators, and manufacturers/part numbers

SLVMEF6.ZIP (2153 KB)

Files used for 3D models or 2D drawings of IC components

SLVC890.ZIP (146 KB)

Design file that contains information on physical board layer of design PCB

SLVMEF4.PDF (639 KB)

PCB layer plot file used for generating PCB design layout

SLVMEF3.PDF (284 KB)

Detailed schematic diagram for design layout and components

Products

Includes TI products in the design and potential alternatives.

Shunt voltage references

TLV431A-Q1Automotive, low-voltage adjustable precision shunt regulator

Data sheet: PDF | HTML
AC/DC & DC/DC controllers (external FET)

UCC25661-Q1Automotive, high density, Wide VIN and VOUT LLC controller with IPPC

Data sheet: PDF | HTML
Opto-emulators

ISOM8110-Q1Automotive, DC-input transistor-output single-channel opto-emulator with 100% to 155% CTR

Data sheet: PDF | HTML

Technical documentation

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* Test report Automotive 300W μDC/DC Converter Reference Design Using Half-Bridge LLC PDF | HTML Aug 5, 2025

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