PMP30951

Isolated 10-W primary-side regulated (PSR) DCM-flyback reference design

PMP30951

Design files

Overview

This reference design introduces a tiny isolated auxiliary power supply used to provide automotive IGBT drive. The three isolated outputs support three gate controls. Each output delivers +15 V and –5 V. An additional 10-V output is provided on the primary side. To simplify transformer windings, a virtual ground by ZENER diodes is implemented on the secondary side and well suited for symmetrical loading.

The flyback converter supports input voltage cranking as low as 5-V min and load dump up to 42-V max.

Features
  • Simple transformer due to virtual ground by ZENER dividers
  • Primary-side regulation avoids optoisolator
  • Three isolated HV outputs plus single LV output and 3-kV isolation voltage
  • Wide-input voltage range supports cranking to 5 V and load dump of 42 V
Output voltage options PMP30951.1 PMP30951.2 PMP30951.3 PMP30951.4 PMP30951.5 PMP30951.6 PMP30951.7
Vin (Min) (V) 8 8 8 8 8 8 8
Vin (Max) (V) 16 16 16 16 16 16 16
Vout (Nom) (V) 15 -5 15 -5 15 -5 10
Iout (Max) (A) .075 .075 .075 .075 .15 .15 .2
Output Power (W) 1.125 .375 1.125 .375 2.25 .75 2
Isolated/Non-Isolated Isolated Isolated Isolated Isolated Isolated Isolated Non-Isolated
Input Type DC DC DC DC DC DC DC
Topology Flyback- DCM^Flyback- Non Sync Flyback- DCM^Flyback- Non Sync Flyback- DCM^Flyback- Non Sync Flyback- DCM^Flyback- Non Sync Flyback- DCM^Flyback- Non Sync Flyback- DCM^Flyback- Non Sync Flyback- DCM^Flyback- Non Sync
Automotive
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A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

PDF | HTML
TIDT272.PDF (2808 KB)

Test results for the reference design, including efficiency graphs, test prerequisites and more

TIDMA95.PDF (197 KB)

Detailed overview of design layout for component placement

TIDMA94.PDF (258 KB)

Complete listing of design components, reference designators, and manufacturers/part numbers

TIDMA97.ZIP (836 KB)

Files used for 3D models or 2D drawings of IC components

TIDCG57.ZIP (121 KB)

Design file that contains information on physical board layer of design PCB

TIDMA96.PDF (641 KB)

PCB layer plot file used for generating PCB design layout

TIDMA93.PDF (227 KB)

Detailed schematic diagram for design layout and components

Products

Includes TI products in the design and potential alternatives.

AC/DC & DC/DC controllers (external FET)

LM51551-Q12.2-MHz wide VIN, 1.5-A MOSFET driver, non-synchronous boost controller, hiccup mode protection

Data sheet: PDF | HTML

Technical documentation

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Type Title Date
* Test report Isolated 10-W PSR DCM Flyback Reference Design PDF | HTML Apr 5, 2022

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