PMP30631

High efficiency, 70-W AC/DC active clamp flyback reference design

PMP30631

Design files

Overview

This reference design uses the UCC28780 active clamp flyback controller to generate an isolated output of 20 V @ 3.5 A over an input voltage rage of 90 Vac to 264 Vac. The design also uses the UCC24612 synchronous rectifier controller on the secondary side. Zero voltage switching (ZVS) ensures high efficiency over a wide operating range.

Features
  • Zero voltage switching (ZVS) provides high efficiency (93% peak value)
  • Adaptive burst mode feature maintains high efficiency even at light loads
  • Synchronous rectifier using drain-to-source voltage sensing
Output voltage options PMP30631.1
Vin (Min) (V) 90
Vin (Max) (V) 264
Vout (Nom) (V) 20
Iout (Max) (A) 3.5
Output Power (W) 70
Isolated/Non-Isolated Isolated
Input Type AC
Topology Flyback- Active Clamp
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A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

TIDT139.PDF (2948 KB)

Test results for the reference design, including efficiency graphs, test prerequisites and more

TIDM216.PDF (118 KB)

Detailed overview of design layout for component placement

TIDM215.PDF (36 KB)

Complete listing of design components, reference designators, and manufacturers/part numbers

TIDM218.ZIP (1151 KB)

Files used for 3D models or 2D drawings of IC components

TIDCFM9.ZIP (1170 KB)

Design file that contains information on physical board layer of design PCB

TIDM217.PDF (187 KB)

PCB layer plot file used for generating PCB design layout

TIDM214.PDF (236 KB)

Detailed schematic diagram for design layout and components

Products

Includes TI products in the design and potential alternatives.

AC/DC & DC/DC controllers (external FET)

UCC287801-MHz High Frequency Active Clamp Flyback Controller

Data sheet: PDF | HTML
AC/DC & DC/DC controllers (external FET)

UCC24612High-frequency multi-mode synchronous rectifier controller

Data sheet: PDF | HTML
Shunt voltage references

ATL4312.5-V low-IQ adjustable precision shunt regulator

Data sheet: PDF | HTML
Half-bridge drivers

UCC277121.8-A/2.8-A, 620V half bridge driver with interlock

Data sheet: PDF | HTML

Technical documentation

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Type Title Date
* Test report High Efficiency, 70-W AC/DC Active Clamp Flyback Reference Design Sep 26, 2019

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