PMP23630

Datacenter reference design for HVDC 30kW PSU

PMP23630

Design files

Overview

This reference design is a two-stage, high-efficiency, 30kW power supply with a high voltage DC (HVDC) output. The first stage is a three-level flying capacitor power factor correction (PFC) converter running off of a three-phase input source. The PFC control is implemented with a TMS320F28P650DK high performance microcontroller. The flying capacitor topology is selected over more traditional topologies (for example, Vienna rectifier) due to a frequency doubling effect in the inductors. This doubling results in smaller and higher efficiency inductors. The PFC is followed by two Δ-Δ connected three phase inductor-inductor-capacitor (LLC) converters. There is one LLC for +400V and one for -400V. The LLC converters can be configured as separate supplies or as a single 800V output. The Δ-Δ connection provides reduced root-mean-square (RMS) currents. LLC control is implemented with a single TMS320F28P650DK high performance microcontroller.

Features
  • Peak efficiency: 98.5%
  • PFC operating frequency: 65 kHz
  • LLC operating frequency: 100kHz and 1.5MHz
  • Dimensions: 800mm × 160mm × 32mm
Output voltage options PMP23630.1
Vin (Min) (V) 430
Vin (Max) (V) 530
Vout (Nom) (V) 800
Iout (Max) (A) 37.5
Output Power (W) 30000
Isolated/Non-Isolated Isolated
Input Type
Topology Boost- CCM^Full Bridge- LLC
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A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

PDF | HTML
SLVT224.PDF (230 KB)

Test results for the reference design, including efficiency graphs, test prerequisites and more

Products

Includes TI products in the design and potential alternatives.

AC/DC & DC/DC converters (integrated FET)

LM2776Switched Capacitor Inverter

Data sheet: PDF | HTML
Clock buffers

LMK1C11044-channel output LVCMOS 1.8-V buffer

Data sheet: PDF | HTML
Oscillators

LMK6CLow-jitter, high-performance, bulk-acoustic-wave (BAW) fixed-frequency LVCMOS oscillator

Data sheet: PDF | HTML
Noninverting buffers & drivers

SN74AHCT3676-ch, 4.5-V to 5.5-V buffers with TTL-compatible CMOS inputs

Data sheet: PDF | HTML
Precision op amps (Vos<1mV)

OPA4350Quad, single-supply, rail-to-rail, high speed, low noise operational amplifier

Data sheet: PDF | HTML
Protocol & bus switches & muxes

SN74CB3Q32443.3-V, 1:1 (SPST), 8-channel FET high bandwidth bus switch with 2 control inputs

Data sheet: PDF
Digital isolators

ISO7741-Q1Automotive, robust EMC, quad-channel, 3/1, reinforced digital isolator

Data sheet: PDF | HTML
Series voltage references

REF4132-Q1Automotive 12-ppm/°C low-noise low-power precision voltage reference

Data sheet: PDF | HTML
Series voltage references

REF50Low-noise, very low-drift, wide-VIN precision voltage reference

Data sheet: PDF | HTML
Arm Cortex-M4 MCUs

MSP432E401YSimpleLink™ 32-bit Arm Cortex-M4F MCU with ethernet, CAN, 1MB Flash and 256kB RAM

Data sheet: PDF | HTML
Digital isolators

ISO7740-Q1Automotive, robust EMC, quad-channel, 4/0, reinforced digital isolator

Data sheet: PDF | HTML
Ethernet PHYs

DP83826ILow latency 10/100-Mbps PHY, MII interface and enhanced mode with an industrial temperature range

Data sheet: PDF | HTML
Digital isolators

ISO7710Robust EMC, single-channel, reinforced digital isolator

Data sheet: PDF | HTML
Digital isolators

ISO7721Robust EMC, dual-channel, 1/1, reinforced digital isolator

Data sheet: PDF | HTML
Isolated ADCs

AMC3306M05±50-mV input, precision current sensing reinforced isolated modulator with integrated DC/DC

Data sheet: PDF | HTML
C2000 real-time microcontrollers

TMS320F28P650DKC2000™ 32-bit MCU, 2x C28x+CLA CPU, Lock Step, 1.28-MB flash, 16-b ADC, HRPWM, EtherCAT, CAN-FD, AES

Data sheet: PDF | HTML
Isolated ADCs

AMC0236Precision, ±1V input, basic isolated delta-sigma modulator with external clock

Data sheet: PDF | HTML
Isolated ADCs

AMC1336±1-V input, precision voltage sensing reinforced isolated modulator

Data sheet: PDF | HTML
Digital isolators

ISO7762Robust EMC, six-channel, 4/2, reinforced digital isolator

Data sheet: PDF | HTML
Digital isolators

ISO7731Robust EMC, triple-channel, 2/1, reinforced digital isolator

Data sheet: PDF | HTML

Technical documentation

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* Test report 30kW HVDC AI Data Center Reference Design PDF | HTML Oct 7, 2025

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