PMP23580

Bi-directional flyback for active cell balancing reference design

PMP23580

Design files

Overview

This bidirectional flyback reference design can handle bus voltages of 18V to 36V and single cell battery of 3V to 4.2V. The charge current is limited to 5A. While in the charging state, the bus voltage can input 18V to 36V and output up to 4.2A at 5A charge current. There are external constant current and constant voltage (CC/CV) loops on the battery side to maintain that the battery gets properly charged to the battery voltage. In discharge mode, the single cell battery (3V to 4.2V) becomes the input and outputs 27.5V on the Vbus. The input current from the battery is limited to 5A using a separate external CC loop. The bus voltage output side also has a CV loop that verifies that the bus voltage is regulated to 27.5Vout.

Features
  • Bidirectional isolated supply
  • Small size
  • Low cost
  • CC, CV loop for battery charger
Output voltage options PMP23580.1 PMP23580.2
Vin (Min) (V) 18 3
Vin (Max) (V) 36 4.2
Vout (Nom) (V) 4.2 27.5
Iout (Max) (A) 5 .75
Output Power (W) 21 20.625
Isolated/Non-Isolated Isolated Isolated
Input Type DC DC
Topology Flyback- Non Sync Flyback- Non Sync
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A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

PDF | HTML
SLVT222.PDF (1034 KB)

Test results for the reference design, including efficiency graphs, test prerequisites and more

SLVMEL4.PDF (325 KB)

Detailed overview of design layout for component placement

SLVMEL6.PDF (138 KB)

Complete listing of design components, reference designators, and manufacturers/part numbers

SLVMEL5.ZIP (1960 KB)

Files used for 3D models or 2D drawings of IC components

SLVC908.ZIP (618 KB)

Design file that contains information on physical board layer of design PCB

SLVMEL3.PDF (1475 KB)

PCB layer plot file used for generating PCB design layout

SLVMEL2.PDF (356 KB)

Detailed schematic diagram for design layout and components

Products

Includes TI products in the design and potential alternatives.

AC/DC & DC/DC controllers (external FET)

LM515612.2MHz Wide Input Nonsynchronous Boost,SEPIC,Flyback Controller with Spread Spectrum

Data sheet: PDF | HTML
General-purpose op amps

TLV9101Single, 16-V, 1.1-MHz, low-power operational amplifier

Data sheet: PDF | HTML
AC/DC & DC/DC converters (integrated FET)

TLV6104814-V output voltage non-synchronous boost converter in SOT-23 package

Data sheet: PDF | HTML
AC/DC & DC/DC converters (integrated FET)

LMR365003-V to 65-V, 50-mA ultra-small synchronous buck converter with 6 μA IQ

Data sheet: PDF | HTML

Technical documentation

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Type Title Date
* Test report Bidirectional Flyback for Active Cell Balancing Reference Design PDF | HTML Jul 21, 2025

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