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  • High-Accuracy Battery Management Unit Reference Design for 48–1500V Energy Storage System

    • TIDUF20B December   2022  – July 2025

       

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  • High-Accuracy Battery Management Unit Reference Design for 48–1500V Energy Storage System
  1.   1
  2.   Description
  3.   Resources
  4.   Features
  5.   Applications
  6.   6
  7. 1System Description
  8. 2System Overview
    1. 2.1 Block Diagram
    2. 2.2 Design Considerations
      1. 2.2.1 Configure This Design for Different Use Cases
      2. 2.2.2 Auxiliary Power Strategy
      3. 2.2.3 High-Side N-Channel MOSFET
      4. 2.2.4 Stacked AFE Communication
      5. 2.2.5 Thermistor Multiplexer
      6. 2.2.6 CAN Stacking
    3. 2.3 Highlighted Products
      1. 2.3.1  BQ76972
      2. 2.3.2  MSPM0G3519
      3. 2.3.3  UCC334xx
      4. 2.3.4  LM5168
      5. 2.3.5  ISO1640
      6. 2.3.6  ISO1042
      7. 2.3.7  ISO1410
      8. 2.3.8  TPS7A24
      9. 2.3.9  TMP61
      10. 2.3.10 TPD2E007
  9. 3Hardware, Software, Testing Requirements, and Test Results
    1. 3.1 Hardware Requirements
    2. 3.2 Software Requirements
      1. 3.2.1 Getting Started MSPM0 Software
        1. 3.2.1.1 Download and Install Software Required for Board Test
        2. 3.2.1.2 Import the Project Into CCS
        3. 3.2.1.3 Compile the Project
        4. 3.2.1.4 Download Image and Run
      2. 3.2.2 Software Function List
        1. 3.2.2.1 Driverlib Function List
          1.        CAN_ID_Init_on_Startup
          2.        CAN_Write
          3.        CANprocessCANRxMsg
          4.        I2C_WriteReg
          5.        I2C_ReadReg
          6.        RS485_Send
          7.        RS485_Receive
        2. 3.2.2.2 Application Function List
          1.        Temp_Mux_Polling
          2.        BatteryDataUpdate_32s
          3.        BQ769x2_OTP_Programming
          4.        Check_Signal_Pattern
          5.        BMU_FET_Test
      3. 3.2.3 Software Workflow
    3. 3.3 Test Setup
    4. 3.4 Test Results
      1. 3.4.1 Cell Voltage Accuracy
      2. 3.4.2 Pack Current Accuracy
      3. 3.4.3 Auxiliary Power and System Current Consumption
      4. 3.4.4 Protection
      5. 3.4.5 Working Modes Transition
      6. 3.4.6 Thermistor Multiplexer
      7. 3.4.7 ESD Performance
      8. 3.4.8 Surge Immunity
  10. 4Design and Documentation Support
    1. 4.1 Design Files
      1. 4.1.1 Schematics
      2. 4.1.2 BOM
    2. 4.2 Tools and Software
    3. 4.3 Documentation Support
    4. 4.4 Support Resources
    5. 4.5 Trademarks
  11. 5About the Author
  12. 6Revision History
  13. IMPORTANT NOTICE
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Design Guide

High-Accuracy Battery Management Unit Reference Design for 48–1500V Energy Storage System

Description

This reference design is a high-side, N-channel MOSFET control (up to 32s) battery management unit (BMU), using the stacked BQ769x2 battery monitor family. This design also integrates a CAN interface for BMU stacking high-voltage (up to 1500V) energy storage station applications. High-side, N-channel MOSFET architecture and optimized driving circuits provide easy switch control. This reference design achieves low stand-by and ship-mode consumption and optimizes the current gaps between two groups. This reference design is for 48–1500V energy storage systems.

Resources

TIDA-010247 Design Folder
BQ76972, LM5168, TPS62932 Product Folder
MSPM0G3519 Product Folder
UCC33410, UCC33421-Q1 Product Folder
ISO1640, ISO1042 Product Folder
TPS7A24, TMP61, TPD2E007 Product Folder
TIDA-010247 Ask our TI E2E™ support experts

Features

  • ±1.8mV lithium iron phosphate cell voltage measurement accuracy at 25°C with fixed offset adjustment
  • 7μA consumption in ship mode
  • Robust and programmable battery cell and system protections
  • Reverse charger and high voltage on PACK side
  • High-side N-channel MOSFETs and strong driving capability
  • Support stacked architecture through CAN up to 1500V

 
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