This reference design is a full-bridge topology that is comprised of a TPS7H5005-SEP referenced on secondary ground that controls three TPS7H6005-SEP half-bridge gate drivers. The two drivers referenced to the primary side operate in PWM mode which allows for the design to achieve zero-voltage switching (ZVS) at higher loading conditions. On the secondary side the other driver controls a pair of secondary rectifiers to further improve the conversion efficiency. In this design the controller, half-bridge drivers and GaN field-effect transistors (FET) are chosen to meet radiation for geostationary orbit (GEO). These components can be swapped out to meet other mission specifications.
Parameter | Specifications |
---|---|
Input voltage | 22V to 36V |
Output voltage | 12V |
Maximum output current | 25V |
Switching frequency | 500kHz (primary side) |
Air flow is recommended to test at full load conditions. Thermal image shows relative temperature rise across the PCBA.
Input | Output | Total | |||||
---|---|---|---|---|---|---|---|
Voltage (V) |
Current (A) |
Power (W) |
Voltage (V) |
Current (A) |
Power (W) |
Loss (W) |
Efficiency (%) |
27.994 |
0.572 |
16.012 |
12.01 |
0.993 |
11.926 |
4.086 |
74.481 |
27.991 |
1.0557 |
29.551 |
12.009 |
1.998 |
23.994 |
5.557 |
81.195 |
27.99 |
1.9498 |
54.57 |
12.006 |
3.99 |
47.904 |
6.666 |
87.784 |
27.988 |
2.8657 |
80.21 |
12.004 |
5.997 |
71.988 |
8.222 |
89.749 |
27.985 |
3.791 |
106.1 |
12.001 |
7.99 |
95.888 |
10.212 |
90.375 |
27.983 |
4.727 |
132.26 |
11.999 |
9.983 |
119.786 |
12.474 |
90.569 |
27.979 |
5.68 |
158.91 |
11.996 |
11.991 |
143.844 |
15.066 |
90.519 |
27.979 |
6.636 |
185.68 |
11.993 |
13.985 |
167.722 |
17.958 |
90.329 |
27.984 |
7.588 |
212.34 |
11.991 |
15.979 |
191.604 |
20.736 |
90.235 |
27.986 |
8.564 |
239.66 |
11.988 |
17.988 |
215.640 |
24.020 |
89.978 |
27.985 |
9.544 |
267.11 |
11.986 |
19.981 |
239.492 |
27.618 |
89.661 |
27.983 |
10.555 |
295.36 |
11.983 |
21.976 |
263.338 |
32.022 |
89.158 |
27.976 |
11.582 |
324.01 |
11.98 |
23.984 |
287.328 |
36.682 |
88.679 |
27.978 |
12.095 |
338.38 |
11.979 |
24.974 |
299.164 |
39.216 |
88.411 |
Input |
Output |
Total |
|||||
---|---|---|---|---|---|---|---|
Voltage (V) |
Current (A) |
Power (W) |
Voltage (V) |
Current (A) |
Power (W) |
Loss (W) |
Efficiency (%) |
31.946 |
0.5264 |
16.816 |
12.009 |
0.993 |
11.925 |
4.891 |
70.914 |
31.942 |
0.9616 |
30.714 |
12.008 |
1.998 |
23.992 |
6.722 |
78.114 |
31.941 |
1.7566 |
56.106 |
12.005 |
3.99 |
47.900 |
8.206 |
85.374 |
31.939 |
2.5581 |
81.703 |
12.003 |
5.998 |
71.994 |
9.709 |
88.117 |
31.937 |
3.3671 |
107.53 |
12.001 |
7.991 |
95.900 |
11.630 |
89.184 |
31.935 |
4.1841 |
133.62 |
11.998 |
9.984 |
119.788 |
13.832 |
89.648 |
31.932 |
5.0176 |
160.22 |
11.996 |
11.992 |
143.856 |
16.364 |
89.787 |
31.929 |
5.8563 |
186.99 |
11.993 |
13.987 |
167.746 |
19.244 |
89.709 |
31.928 |
6.706 |
214.1 |
11.991 |
15.98 |
191.616 |
22.484 |
89.498 |
31.931 |
7.557 |
241.3 |
11.988 |
17.988 |
215.640 |
25.660 |
89.366 |
31.934 |
8.408 |
268.51 |
11.986 |
19.982 |
239.504 |
29.006 |
89.198 |
31.935 |
9.274 |
296.16 |
11.983 |
21.976 |
263.338 |
32.822 |
88.918 |
31.933 |
10.167 |
324.67 |
11.981 |
23.984 |
287.352 |
37.318 |
88.506 |
31.932 |
10.618 |
339.05 |
11.979 |
24.974 |
299.164 |
39.886 |
88.236 |
Input |
Output |
Total |
|||||
---|---|---|---|---|---|---|---|
Voltage (V) |
Current (A) |
Power (W) |
Voltage (V) |
Current (A) |
Power (W) |
Loss (W) |
Efficiency (%) |
35.947 |
0.4923 |
17.696 |
12.009 |
0.99 |
11.889 |
5.807 |
67.184 |
35.944 |
0.8883 |
31.928 |
12.008 |
1.994 |
23.944 |
7.984 |
74.994 |
35.942 |
1.6079 |
57.79 |
12.006 |
3.987 |
47.868 |
9.922 |
82.831 |
35.941 |
2.3199 |
83.378 |
12.003 |
5.994 |
71.946 |
11.432 |
86.289 |
35.941 |
3.0358 |
109.11 |
12.001 |
7.987 |
95.852 |
13.258 |
87.849 |
35.938 |
3.7726 |
135.58 |
11.998 |
9.98 |
119.740 |
15.840 |
88.317 |
35.937 |
4.519 |
162.4 |
11.996 |
11.989 |
143.820 |
18.580 |
88.559 |
35.934 |
5.2639 |
189.15 |
11.993 |
13.983 |
167.698 |
21.452 |
88.659 |
35.932 |
6.0207 |
216.33 |
11.991 |
15.977 |
191.580 |
24.750 |
88.559 |
35.931 |
6.791 |
244 |
11.988 |
17.985 |
215.604 |
28.396 |
88.362 |
35.933 |
7.559 |
271.42 |
11.986 |
19.978 |
239.456 |
31.964 |
88.224 |
35.935 |
8.322 |
299.06 |
11.983 |
21.971 |
263.278 |
35.782 |
88.035 |
35.936 |
9.111 |
327.43 |
11.98 |
23.98 |
287.280 |
40.150 |
87.738 |
35.936 |
9.508 |
341.69 |
11.979 |
24.97 |
299.116 |
42.574 |
87.540 |