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  • Enabling Small-Form-Factor AC/DC Adapters With the use of Integrated GaN Technology

    • SLUAAP2 March   2023 LMG2610 , UCC28782

       

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  • Enabling Small-Form-Factor AC/DC Adapters With the use of Integrated GaN Technology
  1.   Abstract
  2.   Trademarks
  3. 1Introduction
    1. 1.1 Design Requirement 1: Managing Thermals Induced by Power Losses
    2. 1.2 Design Requirement 2: Reducing Energy Storage Requirement by Switching at High Frequency
  4. 2A Brief Introduction to GaN's Value
  5. 3The Active Clamp Flyback
    1. 3.1 Power Loss Saving 1: Zero-Clamp Loss
    2. 3.2 Power Loss Saving 2: Zero-Voltage-Switching
  6. 4The Value of GaN in Active Clamp Flyback
  7. 5Leveraging Integrated GaN to Simplify ACF Stage
  8. 6Physical Design Implementations Using LMG2610 Integrated Half-Bridge and UCC28782 ACF Controller
    1. 6.1 UCC28782EVM-030
    2. 6.2 PMP23146
  9. 7Leverage Design Tools for ACF
  10. 8Summary
  11. 9References
  12. IMPORTANT NOTICE
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APPLICATION NOTE

Enabling Small-Form-Factor AC/DC Adapters With the use of Integrated GaN Technology

Abstract

With the trend of fast-charging systems and growing power demands comes the imminent need for creating convenient, portable designs with small footprints. Small-form-factor, high-power-density power supply designs have taken an imminent share of the consumer AC/DC market with emphasis on efficient and reliable energy conversion. This application note discusses how two key points (managing thermals and increasing switching frequency with the use of integrated GaN technology) must be considered to create reliable, power-dense designs. These discussions reference consumer adapters to provide a well-known context to discuss the background and challenges for these types of designs. However, the information presented in this application note can be applied to any power supply system where high power density and efficiency are an integral part of the design.

Trademarks

All trademarks are the property of their respective owners.

1 Introduction

1.1 Design Requirement 1: Managing Thermals Induced by Power Losses

Perhaps the most discussed figure-of-merit in any power supply conversation is efficiency. While it is true that efficient power conversion systems save on overall energy consumption, for many applications, the greater motivation behind an efficient design is the ability to reduce power losses in the system that manifest themselves as undesired sources of heat. Within the context of a small, enclosed power adapter, for example, the heat must be contained to provide a reliable system operation. This includes keeping the temperatures to an acceptable level on all components – from semiconductors to energy storage components such as inductors or capacitors. In inefficient power systems, high power losses can cause an excessive amount of mutual heating, which makes it almost impossible to dissipate heat without large heatsinks. In addition, commercial power adapters have external case temperature requirements that must be followed to provide safety and ease of use for the consumer. The smaller the enclosure becomes, containing the individual component temperatures becomes more difficult.

As the market continues to see the trend in miniaturizing these adapters, reducing power losses (or increasing the efficiency) becomes crucial to provide adequate thermal management within a small case. The fundamental problem is as follows - creating smaller power supplies requires better thermal management, and better thermal management requires higher efficiency of operation. With this in mind, if the objective is to create a small-form-factor design, the design question is not how can the highest efficiency be obtained? Instead the question is how can the required efficiency be obtained to create a thermally reliable design given the size requirements?

 

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