• Menu
  • Product
  • Email
  • PDF
  • Order now
  • Universal Input, 430W Power Tool Charger Reference Design

    • TIDT421 November   2024

       

  • CONTENTS
  • SEARCH
  • Universal Input, 430W Power Tool Charger Reference Design
  1.   1
  2.   Description
  3.   Features
  4.   Applications
  5. 1Test Prerequisites
    1. 1.1 Voltage and Current Requirements
    2. 1.2 Suggested Equipment
    3. 1.3 General Texas Instruments High Voltage Evaluation (TI HV EMV) User Safety Guidelines
  6. 2Testing and Results
    1. 2.1 Efficiency Graphs
    2. 2.2 Power Factor (PF) and Input Current Total Harmonic Distortion (iTHD)
    3. 2.3 Efficiency, PF, and THD Data
    4. 2.4 Standby Power
    5. 2.5 Thermals
    6. 2.6 Bode Plots
  7. 3Waveforms
    1. 3.1 Switching
    2. 3.2 Output Voltage Ripple
    3. 3.3 Load Transients
    4. 3.4 Start-Up Sequence
  8. IMPORTANT NOTICE
search No matches found.
  • Full reading width
    • Full reading width
    • Comfortable reading width
    • Expanded reading width
  • Card for each section
  • Card with all content

 

Test Report

Universal Input, 430W Power Tool Charger Reference Design

Description

This reference design is a universal input, 430W constant current (CC), constant voltage (CV) charger for power tool applications. The reference design supports output voltage ranges of 0V to 12.5V in trickle-charge mode and 7.5V to 22.5V in full-charge mode. The power factor correction (PFC) is disabled and the inductor-inductor capacitor (LLC) is placed into a low power mode when in trickle-charge mode, achieving a no-load standby power of 174mW at 115Vac and 325mW at 230Vac. This reference design uses the UCC28180, UCC256604, UCC24612, TL331, and TPS7B8133 devices.

Features

  • Wide output voltage range of 0V to 12.5V in trickle-charge mode and 7.5V to 22.5V in full-charge mode
  • Trickle-charge current of 165mA and full charge current of 19A
  • No load input power of 174mW at 115Vac and 325mW at 230Vac
  • Peak end-to-end efficiency of 93.55%
  • Input current THD% less than 5% at full load
  • 110mm × 140mm × 50mm

 

Texas Instruments

© Copyright 1995-2025 Texas Instruments Incorporated. All rights reserved.
Submit documentation feedback | IMPORTANT NOTICE | Trademarks | Privacy policy | Cookie policy | Terms of use | Terms of sale